The horizontal induction hardening machine tool structure adopts the horizontal workpiece clamping structure and the auxiliary machine moving platform to track the movement. The auxiliary machine platform can move back and forth, left and right, and cooperate with the workpiece rotating axis, which can realize the three-axis linkage quenching function during the quenching process.
Model | JC-1000W | JC-1500W | JC-2000W | JC-3000W | JC-4000W |
Type | Horizontal hardening special | ||||
Machine tool form | Induction coil servo movement, work-piece servo rotation | ||||
Operating mode | Manual and automatic | ||||
Number of hardening stations | 1pc | ||||
Hardening mode | spraying hardening | ||||
work-piece clamping mode | Chuck | ||||
Numerical control system | GSK 96 | ||||
Maximum rotating diameter of work-piece | Φ100mm | Φ200mm | Φ300mm | Φ400mm | Φ500mm |
Maximum hardening work-piece length range | 1000mm | 1500mm | 2000mm | 3000mm | 4000mm |
Maximum clamping work-piece length range | 1200mm | 1700mm | 2200mm | 3200mm | 4200mm |
Maximum total work-piece weight | 300KG | 500KG | 600KG | 800KG | 1000kg |
Moving speed of transformer induction | 0~3000mm/min | ||||
Platform positioning accuracy | ±0.1mm | ||||
Rotating speed | 3-250r/min | ||||
Transformer adjusting frame | 1set | ||||
Transformer adjustment mode | electric control |
The workpiece is laid flat, and through the numerical control system, the load platform is moved by the numerical control system to realize the alignment of the sensor and the quenching surface, so as to realize the scanning quenching of the workpiece. At the same time, some parts can realize the servo control rotation Angle to realize the scanning quenching of worm products.
The whole induction heating equipment includes a load moving platform and a workpiece holding rotating mechanism, a workpiece holding mechanism, and a set of integrated induction hardening spray sensor.
The cnc induction hardening machine operation interface, manual operation, automatic operation interface can be set, the use of boom installation structure, can be extended to 1 meters away from the machine tool, with power addition, reduction, spray cutting, access, heating cutting, access, displacement handwheel and other operations, easy to adjust the operator's product model. After adjustment, the system automatically records, and no additional adjustment is required in subsequent mass production.