Shanghai Junko New Energy Technology Co.,Ltd.
Shanghai Junko New Energy Technology Co.,Ltd.

What Is a High-Frequency Induction Heating Machine

Definition of High-Frequency Induction Heating Machine


The powerful magnetic flux generated in the magnetic induction coil produces a strong dipole moment. When the metal that needs heat treatment is placed in the high-frequency coil, it will penetrate the entire heated metal object. In the direction of the induction heated object, a strong eddy current is generated opposite to the direction of the induction heating current. Due to the presence of resistance in the induction heated metal, a strong Joule heat energy is generated, causing the induction heated object to rise rapidly, thereby achieving the purpose of heat treatment. Therefore, high-frequency induction heating machines in the industry can also be referred to as high frequency induction heating equipment.


High-frequency induction heating machines use IGBT power amplifiers, soft-switching resonance dual control and frequency automatic tracking systems, MOSFET devices, and unique frequency conversion technology, ensuring high stability in high-frequency operation. These machines have constant current and power control functions, significantly optimizing the metal heating process. Under the same conditions, they save 50% power compared to traditional vacuum tube heating equipment. They reduce power load and increase efficiency. With 100% load design, a high-frequency induction heating machine can operate continuously for 24 hours. They can improve the heating quality of the machine and simplify manual operations.


Features of Pure Induction Heating Machine


  • Control Core: Uses the world's most advanced high-speed digital signal processor (HDSP) and a dedicated chip developed by OG-induction as an auxiliary processor.


  • Adopts the new generation IGBT or MOSFET as the main inverter, combined with an efficient and fast resonant control method, with inverter efficiency greater than 95% and main power factor greater than 0.9.


  • Air cooling, water cooling, or dual combination makes the equipment more suitable for various industries.


  • The equipment in our induction heating products series uses a fully digital efficient and fast resonant control method, making it adaptable to various sensor parameters and operating at the highest efficiency state. The full series is equipped with a digital PID temperature control module, including user-programmable temperature control curve technology, with 2 built-in test temperatures or 6 temperature measurement points.


  • Built-in programmable engineering application IO interface: analog output, analog input, IO output, and IO input interface, RS232 or RS485 communication interface.


  • The communication interface can connect to a dedicated data recorder.


  • Power adjustment adopts a stepless adjustment method, adjusting from 0% to 100% arbitrarily, with a resolution of 0.1 or 0.01%, and an output stability of 0.3% or 0.025%.


  • The control interface uses both Chinese and English displays, and the display screen is available in 2.7 inches, 5.5 inches, or 7.0 inches, depending on different application scenarios.


  • Optional wired or wireless remote control (with LED display).


  • The air-cooled equipment design has a lifespan of over 12 years, while water-cooled equipment (excluding chiller and water-cooled) has a lifespan of over 8 years, with fast water flow detection protection.